Western Canada Hydrogen Corridors Initiative

The Western Canda Hydrogen Corridors Initiative (WCHCI) is a strategic effort to develop hydrogen-powered trucking corridors along key routes in Western Canada. Led in collaboration with industry, government, and research partners, the project aims to accelerate hydrogen-vehicle adoption, reduce emissions, and help build a sustainable hydrogen economy by fostering partnerships across producers, distributors, fleet operators, and end users.

vision and collaboration

Alberta has pioneered pilots that demonstrate the commercial feasibility of heavy-duty hydrogen vehicles. WCHCI will bring together a consortium of partners to advance a hydrogen-vehicle “pilot at scale” in Alberta and British Columbia.  

Project Lead

Service Providers

Project funders

Project funders

Project partners

Project advisory commitee

Project advisory commitee

Project advisory commitee

Project objective and approach

What makes the Western Canada Hydrogen Corridors Initiative different?

Novel scope considerations include a system-wide business case to assess opportunity from an investment (as well as total cost of ownership) perspective, three different hydrogen powertrains, and interprovincial route dynamics. A robust project governance framework included real-time input and insights from funders, partners, and the Project Advisory Committee.

Within project scope

Ecosystem partners

  • Truck and engine OEMs
  • Vehicle dealerships
  • Fuel suppliers
  • Infrastructure providers
  • Government
  • Fleets and carriers
  • Market enablers
  • Investors and financiers

Estimated demand adoption modelling and partner identification

  • Projected vehicle demand by fuel type
  • Technology costs and TCO analysis
  • Policy scenario  impact 
  • Fleet yard analysis

Hydrogen powertrains

  • Fuel cell electric
  • Dual fuel
  • Hydrogen internal combustion

Geographies

  • Alberta
  • British Columbia

Vehicle classes*

  • Class 7
  • Class 8
*All financial outputs will be estimates in Canadian dollars

Strategic routes for piloting heavy-duty hydrogen trucks

The classification of high-traffic corridors as priority or secondary was informed by a structured, data-driven methodology that evaluated truck freight volume, potential hydrogen production, availability of fueling stations, and dealer support for maintenance and repairs.

LegenD

Priority corridor

Secondary corridor

Priority corridors

  • Edmonton to Calgary
  • Edmonton to Prince Rupert
  • Edmonton to Fort McMurray

Secondary corridors

  • Edmonton to Vancouver
  • Calgary to Vancouver
  • Edmonton to Grande Prairie
  • Calgary to Medicine Hat
  • Edmonton to Saskatoon
  • Calgary to Montana
  • Calgary to Kamloops

What is Pilot at scale?

A pilot at scale emulates the complexities of heavy-duty trucking in a corridor or region by testing the full operational
ecosystem. The goal is to accelerate commercial readiness and vehicle adoption. These learnings validate financial
assumptions, close data gaps, and inform investment and incentive strategies.

Pilots at scale address challenges…

by coordinating fleets, partners, and investment…

…to accelerate market readiness and adoption

  • Optimal deployment strategy: Identifies best routes and vehicle applications for different hydrogen powertrains
  • Funding and business models: Clarifies incentive  structures and models that  support long-term   adoption
  • Operational requirements: Highlights workforce skills,   emissions performance, and transition readiness needs
  • Truck deployment: Pilots deploy 25 to 1,000 trucks, depending on program scale and investment
  • Partners: Demand-side (fleets), enabling (governments), and supply-side (OEMs, fuel providers) partners collaborate
  • Investment: Funding ranges from $21M o   $900M across public and private sources
  • De-risking technology   adoption: Validating truck   performance, fueling reliability, and maintenance   needs in realworld conditions
  • Building partnerships in   the market: Aligning demandside fleets,   supply-side OEMs, and   enabling partners like governments and utilities
  • Accelerating   market   readiness: Demonstrating   operational feasibility at scale to encourage   broader industry uptake

Pilots at scale address challenges…

  • Optimal deployment strategy: Identifies best routes and vehicle applications for different hydrogen powertrains
  • Funding and business models: Clarifies incentive  structures and models that  support long-term   adoption
  • Operational requirements: Highlights workforce skills,   emissions performance, and transition readiness needs

by coordinating fleets, partners, and investment…

  • Truck deployment: Pilots deploy 25 to 1,000 trucks, depending on program scale and investment
  • Partners: Demand-side (fleets), enabling (governments), and supply-side (OEMs, fuel providers) partners collaborate
  • Investment: Funding ranges from $21M o   $900M across public and private sources

by coordinating fleets, partners, and investment…

  • De-risking technology   adoption: Validating truck   performance, fueling reliability, and maintenance   needs in realworld conditions
  • Building partnerships in   the market: Aligning demandside fleets,   supply-side OEMs, and   enabling partners like governments and utilities
  • Accelerating   market   readiness: Demonstrating   operational feasibility at scale to encourage   broader industry uptake
Pilot at scale around the globe—what we learned

Before decisions are made about the pilot, we reviewed best practices and interviewed nine pilots at scale.

1

De-risk investments to incentivize pilot participation

2

Developing an integrated operational and infrastructure plan

3

Selecting the project partners and consortium governance   structure

4

Ensuring regulatory alignment for long-term pilot stability

KEY LEARNINGS

Commercial models de-risk the pilot, support adoption, and align investment

Innovative commercial structures lower upfront costs, enable sustainable funding during the pilot, and reduce complexity for participants.

Sample of innovative commercial models  

Truck leasing model

  • Third-party leasing avoids large upfront capital costs
  • Reduces risk for early adopters; enables trials   without full commitment

Pay-per-use model

  • Fixed cost per kilometre covering vehicle,   fuel,   maintenance, and insurance
  • Bundling simplifies participation and avoids long-term capital commitments

Public-private partnerships

  • Private investors and public institutions jointly   fund vehicles and fuelling infrastructure
  • Risks and costs are shared across jurisdictions,   enabling scale.

Core attributes of fleet archetypes for hydrogen truck adoption 
(powertrain agnostic)

Pioneer/innovator and fast follower fleets were identified as the most likely participants for the WCHCI pilot; 80 fleets were identified who fall into these two fleet archetypes.

1
Total  Potential Fleet Partners
2
Filtered For Fleet
3
Filtered for Vehicle
4
Filtered For OEM Technology
Potential for a
160-vehicle pilot

Identifying first-mover fleets for a potential 160-truck pilot in Western Canada

Understanding fleet archetypes is helpful to classify and conduct outreach to those who have potential characteristics for hydrogen truck adoption like decarbonization mandates, emission reduction targets, and compatible duty cycles.

Core attributes of fleet archetypes for hydrogen truck adoption 
(powertrain agnostic)

Understanding fleet archetypes is helpful to classify and conduct outreach to those who have potential characteristics for hydrogen truck adoption like decarbonization mandates, emission reduction targets, and compatible duty cycles.

Identifying first-mover fleets for a potential 160-truck pilot in Western Canada

Pioneer/innovator and fast follower fleets were identified as the most likely participants for the WCHCI pilot; 80 fleets were identified who fall into these two fleet archetypes.

Overview of business case outputs for priority corridors

Financial, environmental, and social benefits are calculated to identify the potential opportunity for each corridor.

*All financial outputs will be estimates in
Canadian dollars
*These numbers are based on publicly available and stakeholder data.

Costs

Capital expenditure - vehicles

$ 58,760,094

Capital expenditure - refueling stations

$ 64,255,605

Operating expenditure - vehicles - fuel

$ 80,351,713

Operating expenditure - vehicles - other vehicle expenses

$ 21,756,479

Operating expenditure - refueling stations

$ 17,311,894

Total costs

$ 242,435,785

Current federal incentives

Capital expenditure - vehicles

$ 26,000,000

Capital expenditure - refueling stations

$ 32,127,803

Operating expenditure - vehicles - fuel

$ 18,454,000

Operating expenditure - vehicles - other vehicle expenses

-

Operating expenditure - refueling stations

-

Total incentives

$ 76,581,802

Theorized additional provincial incentives

Capital expenditure - vehicles

$ 19,500,000

Capital expenditure - refueling stations

-

Operating expenditure - vehicles - fuel

$ 7,671,923

Operating expenditure - vehicles - other vehicle expenses

-

Operating expenditure - refueling stations

-

Total incentives

$ 27,171,923

Net costs

Capital expenditure - vehicles

$ 13,260,094

Capital expenditure - refueling stations

$ 32,127,803

Operating expenditure - vehicles - fuel

$ 54,225,790

Operating expenditure - vehicles - other vehicle expenses

$ 21,756,479

Operating expenditure - refueling stations

$ 17,311,894

Net costs

$ 138,682,059

Overview of business case outputs for priority corridors

Financial, environmental, and social benefits are calculated to identify the potential opportunity for each corridor.

Costs

Capital expenditure - vehicles

$ 58,760,094

Capital expenditure - refueling stations

$ 64,255,605

Operating expenditure - vehicles - fuel

$ 80,351,713

Operating expenditure - vehicles - other vehicle expenses

$ 21,756,479

Operating expenditure - refueling stations

$ 17,311,894

Total costs

$ 242,435,785

Current federal incentives

Capital expenditure - vehicles

$ 26,000,000

Capital expenditure - refueling stations

$ 32,127,803

Operating expenditure - vehicles - fuel

$ 18,454,000

Operating expenditure - vehicles - other vehicle expenses

-

Operating expenditure - refueling stations

-

Total incentives

$ 76,581,802

Theorized additional provincial incentives

Capital expenditure - vehicles

$ 19,500,000

Capital expenditure - refueling stations

-

Operating expenditure - vehicles - fuel

$ 7,671,923

Operating expenditure - vehicles - other vehicle expenses

-

Operating expenditure - refueling stations

-

Total incentives

$ 27,171,923

Net costs

Capital expenditure - vehicles

$ 13,260,094

Capital expenditure - refueling stations

$ 32,127,803

Operating expenditure - vehicles - fuel

$ 54,225,790

Operating expenditure - vehicles - other vehicle expenses

$ 21,756,479

Operating expenditure - refueling stations

$ 17,311,894

Net costs

$ 138,682,059

*All financial outputs will be estimates in
Canadian dollars
*These numbers are based on publicly available and stakeholder data.

Western Canada Corridors Initiative proposed pilot details

Two scenarios were developed. The 80-truck scenario requires 9 stations; the 160-truck scenario requires 16. Federal and potential provincial incentives are key to de-risking early participation.

Proposed hydrogen truck deployment by corridor

Corridor

80-vehicle scenario

FCEVs

Dual fuel

HICE

60-vehicle scenario

FCEVs

Dual fuel

HICE

Edmonton-Calgary

20

5

10

45

5

20

Edmonton-Prince

10

5

10

20

20

15

Edmonton-Fort McMurray

10

5

5

15

5

15

Total Trucks

40

15

25

80

30

50

Proposed hydrogen refueling stations by city

The number of stations per location is determined by corridor requirements,  ensuring the ratio of trucks to stations aligns with a 1,250 kg station tank size and a 35 kg average fil.

Location

80-vehicle scenario

160-vehicle scenario

Edmonton

3

5

Calgary

1

2

Fort McMurray

1

1

Hinton

1

2

Prince George

1

2

Smithers

1

2

Prince Rupert

9

2

Total stations

9

16

160-Truck Scenario (overview)

The classification of high-traffic corridors as priority or secondary was informed by a structured, data-driven methodology that evaluated truck freight volume, potential hydrogen production, availability of fueling stations, and dealer support for maintenance and repairs.

Tech mix: ~50% FCEV, 31% HICE, 19% dual-fuel (2028–2035)  
Stations: 16 (~1.25 t/day capacity each)

Vehicle deployment and hydrogen consumption

proposed hydrogen refuelling stations

Note: Hydrogen production methods shown are indicative of potential supply
pathways at each location and are not mandatory for pilot execution. Final
configurations will be determined in consultation with partners.

proposed hydrogen refuelling stations

Note: Hydrogen production methods shown are indicative of potential supply
pathways at each location and are not mandatory for pilot execution. Final
configurations will be determined in consultation with partners.

Finalized results – Environmen
tal and social business case

Environmental and social benefits to Western Canada are anticipated to be significant both within the pilot and as markets develop beyond it.

Key environmental assumptions

The entire lifecycle is considered when calculating the GHG emissions   reductions, including:

  • Vehicle operations
  • Fuel dispensing, production, storage, and distribution
  • Feedstock transport, recovery, and upgrading
  • Materials in vehicles
  • GHG emissions includes CO2, CH4, N2O, CFCs + HFCs, and CO
  • Only tailpipe emissions are considered for nitrogen oxides and particulate matter emissions
Note: All values are the expected reductions by 2040.

Abated emissions

CORRIDOR

160-vehicle scenario

GHGs (tCO2e)

NOx (kg)

PM (kg)  

EdmontonCalgary
69,307  (80% reduction   relative to   diesel baseline)
Edmo17,840  (79% reduction relative to diesel baseline)ntonCalgary
906  (82% reduction relative to   diesel baseline)
EdmontonPrince Rupert
37,420  (55% reduction relative to   diesel baseline)
8,918  (50% reduction relative to diesel baseline)
462  (53% reduction relative to   diesel baseline)
Edmonton-Fort   McMurray
31,731  (56% reduction relative to   diesel baseline)
7,020  (65% reduction relative to diesel   baseline)
367  (70% reduction relative to   diesel baseline)
Total
138,458  (71%   reduction relative to   diesel baseline)
33,778  (66%   reduction relative to   diesel baseline)
1,735  (70%   reduction relative to   diesel baseline)

Finalized results – Environmen
tal and social business case

Environmental and social benefits to Western Canada are anticipated to be significant both within the pilot and as markets develop beyond it.

Key environmental assumptions

The entire lifecycle is considered when calculating the GHG emissions   reductions, including:

  • Vehicle operations
  • Fuel dispensing, production, storage, and distribution
  • Feedstock transport, recovery, and upgrading
  • Materials in vehicles
  • GHG emissions includes CO2, CH4, N2O, CFCs + HFCs, and CO
  • Only tailpipe emissions are considered for nitrogen oxides and particulate matter emissions

Abated emissions

CORRIDOR

160-vehicle scenario

GHGs (tCO2e)

NOx (kg)

PM (kg)  

EdmontonCalgary
69,307  (80% reduction   relative to   diesel baseline)
Edmo17,840  (79% reduction relative to diesel baseline)ntonCalgary
906  (82% reduction relative to   diesel baseline)
EdmontonPrince Rupert
37,420  (55% reduction relative to   diesel baseline)
8,918  (50% reduction relative to diesel baseline)
462  (53% reduction relative to   diesel baseline)
Edmonton-Fort   McMurray
31,731  (56% reduction relative to   diesel baseline)
7,020  (65% reduction relative to diesel   baseline)
367  (70% reduction relative to   diesel baseline)
Total
138,458  (71%   reduction relative to   diesel baseline)
33,778  (66%   reduction relative to   diesel baseline)
1,735  (70%   reduction relative to   diesel baseline)
Note: All values are the expected reductions by 2040.

Key social assumptions

  • One permanent job per refuelling station
  • 9.4 part-time jobs per $1 million in capital
    investment
  • One permanent job per 20 retrofit kits
  • No Western Canadian permanent jobs forecast
    from HICE/FCEV
  • purchases if sourced outside Canada

Source: The Economic Benefits of Public Infrastructure Spending in Canada  (Accessed July 10, 2025)

Jobs created

Component

160-vehicle scenario

Temporary jobs

Permanent jobs
(full-time, 2027 – 2033) 

Hydrogen refueling stations
~ 200
~ 16
Vehicles (retrofits only)
~ 40
~ 3

Total

~ 240

~ 19

Opportunity per priority
corridor

Edmonton to Calgary corridor summary

Deploy ~70 vehicles, consume up to 560,000 kg H₂/year,
net cost ~$59 million.  
  • Represents 44% of pilot trucks
  • Supports 45 FCEVs, 5 dual-fuel, 20 HICE, 4 stations
  • Purchases: FCEV + dual-fuel from 2028; HICE from 2031
  • Cost breakdown (modelled): truck $81M; infrastructure $22M; 
federal incentives $31M; theorized provincial incentives $13M
  • Purchases: FCEV + dual-fuel from 2028; HICE from 2031
  • Purchases: FCEV + dual-fuel from 2028; HICE from 2031

Edmonton to Prince Rupert corridor summary

Deploy ~55 vehicles, consume up to 340,000 kg H₂/year,
net cost ~$57 million.
  • Represents 34% of pilot trucks
  • Supports 20 FCEVs, 20 dual-fuel, 15 HICE, 7 stations 

    (heavier dual-fuel use early)
  • Launches 2029 Edmonton–Prince George; 
extends to Prince Rupert by 2031
  • Cost breakdown (modelled): truck $48M; infrastructure $49M; 

    federal incentives $32M; theorized provincial incentives $8M
  • Backbone for interprovincial freight to B.C. ports; aligns with H2 

    Gateway growth

Edmonton to Fort McMurray corridor summary

Deploy ~35 vehicles, consume up to 260,000 kg H₂/year, 

net cost ~$23   million.
  • Represents 22% of pilot trucks
  • Supports 15 FCEVs, 5 dual-fuel, 15 HICE, 2 stations
  • Purchases: FCEV + dual-fuel from 2030; HICE from 2032
  • Cost breakdown (modelled): truck $32M; infrastructure $11M; 

    federal incentives $14M; theorized provincial
    incentives $6M
  • Supports heavy-haul tied to the regional energy sector; leverages lowcarbon hydrogen production in-region

Pilot roadmap and roll out

The proposed pilot roadmap by phase

The proposed pilot implements a consistent four-phase approach across all three corridors. The start times for each
corridor may be staggered, allowing for sequential or overlapping progress as each corridor comes online.

Description:
Assumptions:

Pre-pilot  2025-2028

Activating the pilot  2028-2030

Scaling the pilot  2030-2032

Operating the pilot  2032-2035

Building blocks of the pilot are being put in place and key pilot decisions are being finalized.

Initial vehicles and infrastructure is becoming operational, and the pilot commences in Edmonton to Calgary corridor, and Edmonton to Prince George via Hinton.

The pilot expands to all priority corridors and scales in the number of trucks and fueling stations becoming operational. Edmonton to Fort McMurray activates and Edmonton to Prince Rupert corridor fully connects.

The pilot is fully operational with all trucks and fueling stations deployed on corridors

  • No trucks or infrastructure is deployed in this phase
  • Decisions are made on:
  • No trucks or infrastructure is deployed in this phase
  • Decisions are made on:
  • Consortium commercial model, partners, funding structure, and deployment strategy
  • Consortium manager and governance
  • Infrastructure and procurement strategy
  • Finalized investment decisions for infrastructure
  • PO commitments from OEMs
  • Initial batch of trucks arrive concurrently to fueling stations being ready; dual fuel and FCEV and prioritized as HICE availability may be limited
  • FCEV OEM constraints may decrease with more models entering the North American market
  • FCEV OEM constraints may decrease with more models entering the North American market
  • Additional production and infrastructure develops in Prince George through HTEC’s H2 Gateway Program and Hydra’s planned fueling and production facility
  • Fuel cell trucks are now commercially available and multiple models can be readily procured from OEMs in significant quantities in North America
  • A steady supply of hydrogen for mobility exists in Alberta and northern British Columbia
  • HICE trucks become available for purchase and start to be added into the pilot
  • Government grants and incentives are still required to incentivize adoption of hydrogen truck technologies by fleets and hydrogen for mobility value chain build out
  • Cost of hydrogen trucks, infrastructure, and fuel decrease due to technology advancements, economies of scale, and pilot learnings; government grants and incentives are less required
  • HICE and FCEVs are widely available with dealer robust dealer support networks

Illustrative launch and
growth of the Western Canada

Hydrogen Corridors Initiative

he WCHCI roadmap provides directional guidance on the sequencing of trucks and fueling stations year-over-year based
on market dynamics, partner priorities, best practices, and corridor considerations. Four distinct phases and sequencing
considerations were identified with timeline and activities of each phase informed by industry assumptions collected
through interviews and research.

Decisions and next steps to
activate the pilot

A path forward

To enable the development of the potential consortium, several strategic decisions must be made regarding
commercial models, consortium structure,  funding mechanisms, and deployment timelines, with potential partners
through various iterations.

"For more details or participation, please contact Mohamed M. Khaja, Program Director - Mobility" with my email mohamed@hydrogen.ca
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